Part 4 of my railway modelling series. While the legless board was lying in the house following the events of part 3, a couple of shopping trips were made. On the first, I picked up a shiny new length of flexible track. The metal-cutters I had tried on an old length of broken flexible track produced very untidy results so, at the same time, I also bought a track-cutter to use on the new track.

Part of chipboard hill structure on model railway baseboard
Base layer: the structure of my hills begins to take shape
As well as ‘IT guy’ I am also ‘furniture assembler’ at work; the desks come packed with four strips of chipboard (roughly 2in by 1in cross-section) and I already had collected quite a few of these. At home, I had been given a small amount of chicken wire and Polyfiller, but this was not going to be enough to landscape my model. The aim of the second shopping trip was there to obtain materials for scenic development. I picked up some more plaster along with some PVA wood glue and cork tiles for laying under the track. I thought I would probably need some wallpaper paste too, so bought some of that as well.

A Step Up: Another level added to the hill structure (in the far corner)
A Step Up: Another level added to the hill structure (in the far corner)
Before commencing the messy work, I marked out the position of the track on the board, and rolled one of my longest items of rolling stock over the layout to mark the overhang on the curves. I then realised I wouldn’t be able to see these markings once I laid the cork. Fortunately, my grandmother had a bright idea; once I had lifted the track she produced a large amount of ‘tracing paper’ (I think it was actually baking parchment or greaseproof paper, given that it came on a roll in a cardboard box) and I copied the markings onto that.

Close up of the larger of the two hill sections, cobbled together from scrap chipboard
Recycled Material: Close up of the larger of the two hill sections, cobbled together from scrap chipboard
Going back to the track-lifting; this was necessary to avoid getting scenery-building material all over, and proved to be a challenge. Despite the fact I had left part of the track pins protruding, they took quite a bit of effort to pull out. When the pins eventually came up they did so suddenly and violently, taking the track with them and bending the fishplates joining the rails to the next (still fixed-down) piece of track. I hope only the fishplates are bent, not the track itself.

Chipboard hill structures on model railway baseboard
Chipboarding Complete: the basic structure of the hills, now complete
The bare baseboard was then taken back out to the shed and the legs re-attached. Over several days, I then constructed the underlying structure of the hills at one end of the baseboard using the free chipboard gathered from work. A lot of sawing and gluing was necessary, and I wasn’t able to get a lot done each day partly due to the limited length of daylight (there is no electricity in the shed) but mostly because I kept having to leave the glue to dry. Before I could glue the bottom layer of chipboard to the ply surface, I had to cut and fix the first small section of the cork base for the track (this can be seen in the photos, running through the cutting).

Looking down on the chipboard hill structure
Top View: the completed hill structure from above.
Finally, on 29th December, I completed the gluing of chipboard. On the 31st, I mixed up the left-over Polyfiller I had been given and made a start on trying to round-off the hills. More on the that will follow in the next instalment.

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